Electrostatic Flocking

Zhangs, as one of leading flocking machine suppliers, provides reliable electrostatic flocking machines designed for top performance and quality in every flocking project.

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Flocked Ornament
Material Image 1
Flocked Bunny
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Flock Hat
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Flocked Box
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Electrostatic Flocking Definition Process Method Cases Study Online Design

What is Flocking Fiber?

Flocking Fiber can be random or precision cut providing different pile effects.

Common materials used for flock powder manufacturing, include Cotton, Rayon, Acrylic, Nylon, Polvester. The feel of a flocked surface is closely related to the size of the fiber and the cutting method, because only precision cut flock creates a specific, uniform flocked finish.

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of Flocking Fiber

ACTUAL FLOCKING PROCESS

How to ensure flocking quality through the following four steps

Cutting

Dying

Dehydration

Dry

Sieving

Packaging

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Electrostatic Flocking Process

01 CUTTING

The cutting wire is straight, with its length controlled within ±0.05mm. The blade is sharpened every 10 minutes to maintain accuracy, while the wire length is monitored by a computer system and checked every 30 minutes to ensure precision and consistency in the flocking process.

02 DYING THE COLOR

Based on the standards of the small samples, we precisely control the amount and temperature of each material and strictly follow the standard production formula for dyeing to ensure that the dyeing effect of the flocking process is consistent and meets the quality requirements.

03 DRYING

During drying, we monitor the conductivity and moisture content of the flocking fibers to ensure they stay within the standard range. By controlling the flocking speed (12s-16s), we fine-tune the drying process to ensure consistent and stable flocking results.

04 SIEVING

We separate the flocking fibers of varying lengths through multiple screenings, using a large non-standard screening machine for 6-7 fine screenings to ensure that each fiber is of uniform length, thereby guaranteeing the precision and quality stability of the flocking process.

Exclusive Features of
Zhangs Flock Screen Printing

Multi-purposed Tool

Zhangs' flocking products offer a range of functional benefits, including heat and sound insulation, anti-slip properties, and effective adsorption. Additionally, they can be customized for amphiphilic molecules, making them adaptable to various applications and environments.


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Smooth Surface

Our flocking delivers a perfectly smooth surface with uniform dispersion. The result is a soft, velvety texture that is free from granules, providing an exceptional hand feel and enhancing the overall quality of the final product.

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Excellent Electrostatic Properties

Zhangs' flocking products are designed with superior conductivity and electrostatic performance, ensuring a consistent and reliable application process, particularly in industries where these properties are crucial.

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High Color Fastness

With a water wash colorfastness rating of grade 4, Zhangs' flocking materials maintain their vibrant colors and integrity even after multiple washes, ensuring long-lasting durability and visual appeal.

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Why Zhangs
Flock Printing ?

1

Comprehensive
Product Range

We offer a complete suite of flocking products, including powders, adhesives, equipment, and sheets. Whether you need flocking for textiles, automotive interiors, or technical parts, our extensive product range has you covered.

2

Industry Expertise

At Zhangs, we specialize in flocking technology, providing unparalleled expertise and precision in every product we offer. Our deep knowledge and experience ensure that you receive high-quality flocking solutions tailored to your specific needs.

3

Innovative Solutions

At Zhangs, we embrace innovation and continuously seek to improve our products and processes. Our commitment to innovation ensures that you have access to the latest flocking technologies and trends.

25
Years of Experience
OEKO-TEX
Confidence in Textiles
3600+t
Annual Production of Powder
0.5~1.5m³
Effective Electric Field

Application : Cases Study

Flocking Car Interior

Automotive

Flocking is used in automotive interiors, such as dashboards, door panels, and carpeting, to enhance aesthetics and provide a soft, velvet-like texture. It also helps in noise reduction and improves tactile feel.

Flock Textil

Textiles

In the textile industry, flocking is applied to fabrics for a variety of purposes, including creating designs, patterns, or adding texture to garments, upholstery, and fashion accessories.

Packaging

Flocking is commonly used in luxury packaging, providing a soft, premium finish to the inside of boxes, gift packaging, and display items, adding both visual appeal and tactile sensation.

Paper

Flocking on paper products enhances visual and tactile qualities, making it popular for greeting cards, invitations, and decorative packaging, giving a luxurious, embossed effect.

Cosmetics

Flocking is used in the production of cosmetic packaging, such as perfume boxes and makeup displays, providing a soft, velvet-like surface that elevates the brand’s presentation.

Construction

In the construction industry, flocking is applied to insulation materials, as well as decorative finishes on walls, ceilings, and furniture, for both aesthetic and functional purposes.

Foam Rubber

Flocking is applied to foam rubber for products like gaskets, seals, and padding, enhancing their surface texture, improving grip, and sometimes providing a decorative finish.

Toys

Flocking is used in toy manufacturing to give a soft, plush feel to stuffed animals, dolls, and other soft toys, enhancing the tactile experience and appeal of the product.

Latex Gloves

Flocking is applied to latex gloves to make them easier to wear and remove, providing a smooth, non-stick surface inside the gloves, and improving comfort and ease of use.

Christmas Decorations

Flocking is widely used in the creation of holiday decorations, such as Christmas trees and ornaments, to simulate snow or create a sparkling, festive appearance.

Medical Items

In the medical field, flocking is used on items like medical tubing, surgical instruments, or wound dressings, to add texture, enhance grip, and improve functionality and comfort.

Elevate Your Products with Zhangs’ Custom Flock Printing

Ready to transform your designs with high-quality flocking technology?
Zhangs offers advanced flock powders, adhesives, equipment, and sheets to meet your specific needs and elevate your product offerings.
Get in touch with us now and let' s work together to achieve outstanding results for your projects.

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